Understanding Concealable Bullet Resistant Vests !

Personal Security Detail : JULIA GILLARD (Date: 26th January 2012)

Before going into technical specifications and other rather important aspects of concealable bullet resistant vests there is one thing I must say right at the beginning of my blog:  To look after, or to be responsible for the personal security and safety of another human being and often members of their family is without question one of the very best and most rewarding professions one can be part of.

If this is something you are part of… please ensure you are looking after yourself just as well !

Your own security and personal safety

Your surely exceptional ability to collect and analyse all available relevant information, and turn it into real intelligence will make you be, or become one of the very best in your field… because you will be able not just to do an outstanding job in improving the personal security of your principal or dignitary, but also look after your own safety, as good intelligence will help you plan a few steps ahead and put effective ‘safety nets’ in place.

However, the matter of fact is that sometimes things don’t go to plan. That’s exactly when you really have to think and act quickly, make crucial decisions and rely on the gear you have invested in, prior to your assignment.

A high performance concealable bullet resistant vest must be part of this gear, and my comments here will hopefully provide you with information, which will allow you to invest in the RIGHT and BEST POSSIBLE body armour for you, based on your most realistic operational duties, risks and threats.

Please be aware that beside your weapon…  your concealable bullet resistant vest will be the only piece of equipment that really can make all the difference between your life and death… between coming home safely or not at all!

Ballistic Protection Standards

PPSS High Performance Concealable Bullet Proof Vest Model CV1

Concealable bullet resistant vests are always designed as soft body armour.  Very rarely do they feature front and rear pockets for additional hard trauma plates… that’s something you will find in overtly worn body armour, primarily in use in conflict or hostile  environments e.g. war zones or politically unrest countries.

Subject to their stated protection level, concealable bullet proof vests can offer excellent protection from even the most powerful handguns and ammunition. Tested and certified protection can be offered from .38 Special and 9mm Parabellum, to .44 Magnum and .45 Magnum rounds, as well as Israel’s rather famous Uzi sub-machine gun (still one of my favourite weapons of all time).

Many countries around the world have their own ballistic protection standard. However, the best known and most respected one is known as National Institute of Justice (NIJ) standard.  The NIJ standard is recognised and respected all over the world, in comparison to the British, German or other standards, which in most cases are more dominant or relevant within homeland security services in their own country or region.

Personally I wish there would be a single International Ballistic Protection Standard all body armour manufacturers have to comply with, allowing them to manufacture larger volume and offer them to government and homeland security agencies at a much better price… but I guess that’s a little too political for this blog. However, let me make it clear here… a single International Ballistic Protection Standard  would make it MUCH easier for everyone to understand what exact protection level is the ‘right’ one for them.

Looking at this most recognised ballistic standard NIJ, what would be the best possible protection level you should be looking for?  Well, the answer is simple.  I strongly suggest you go with the highest possible protection level for ‘soft’ concealable bullet resistant vests, which is the NIJ IIIA ballistic protection level. I will get to weight and thickness issues in a few moments… but be assured they don’t need to be as thick and heavy anymore as they used to be.

Another high profile Personal Security Detail (PSD)

A NIJ Level IIIA tested and certified concealable bullet proof vest will guarantee you protection against 9 mm Full Metal Jacketed Round Nose (FMJ RN) bullets rom close range, with nominal masses of 8.0 g (124 gr) at a reference velocity of 436 m/s (1430 ft/s ± 30 ft/s) and .44 Magnum Semi Jacketed Hollow Point (SJHP) bullets, with nominal masses of 15.6 g (240 gr) at a reference velocity of 436 m/s (1430 ft/s ± 30 ft/s). It also provides protection against all handgun threats a body armour tested and certified to NIJ Level IIA and II will offer.

Only a very few concealable bullet proof vests manufacturers have recently taken ‘safety’ even to another level and offer body armour with additional protection from Tokarev Ball 7.62 x 25mm and Makarov 9 x 18mm, which is of great benefits to Personal Protection Specialists operating in Eastern European countries or the Russian Federation, or those facing realistic threats origination from this region.

Another thing I want to point out here is the risk of Far East manufactured body armour, especially those manufactured in China.  I fully understand the financial pressure many of us are currently under, but when it comes to the purchase of a potentially life saving piece of equipment… please think at least twice!  We have to accept that a Rolex is more expensive than a cheap watch,  a Rolls Royce is more expensive than a Skoda and a trip to Kaiteriteri Beach in New Zealand is more expensive than a trip to the local coast (unless you are lucky enough to live nearby).

A tested and certified high performance body armour will not be cheap… but there is no doubt it can make a long operational day in the heat less demanding and is more likely to save your life than a body armour we have no real idea on HOW and WHERE it has been made.

A very informative video demonstration of one of the world’s most advanced high performance concealable bullet proof vests developed by UK based PPSS Group can be viewed here:


Body armour technology, manufacturing capabilities and body armour design have evolved a lot over the past 10 years.  Body armour worn by the police and other enforcement agencies in most countries weigh in excess of 5kg or even 6kg and are often thicker than 20 or even 25mm.

Please let me assure you that this is totally unnecessary.  It is a well documented fact that such weight will lead to stress, fatigue and subsequently to potentially fatal human errors. Innocent members of the public could get severely injured or loose their lives if a Personal Protection Specialist suffers from fatigue due to the excessive high weight of his body armour, and subsequently makes the wrong decision, within what will most likely be an ‘extremely stressful situation’ to start with.

Many body armour manufacturers are now capable of developing body armour less than half of the above weight, using high performance materials such as DSM’s Dyneema® SB71, Honeywell’s Gold Flex® and Gold Shield®, as well as DuPont’s Kevlar® XP are leading to a noticeable reduction and stress, fatigue and any other negative side effect.

I strongly feel that in case you are looking for a concealable high performance bullet proof vest, your body armour should certainly not weigh any more than 2.5kg in today’s day in age.  Manufacturers have been competing hard in order to develop the lightest body armour in the world.  They have pushed each other to completely new levels, hence concealable bullet proof vests weighing less than 2.0kg  are now on the market, offering extraordinary ballistic protection.  We at PPSS Group have developed our CV1 High Performance Concealable Bullet Resistant Vests around the operational requirements of those professionals who are in need for simply the very best out there. Now looking at our 1.65 kg light and just 6.5mm thin high tech body armour… we KNOW it is the very best out there.

Blunt Forced Trauma

What is ‘blunt forced trauma’?

Blunt Forced Trauma is the non-penetrating injury resulting from the rapid deformation of armours covering the body. The deformation of the surface of a body armour in contact with the body wall arises from the impact of a bullet or other projectile on its front face. The deformation is part of the energy absorbing process that captures the projectile. In extreme circumstances, the blunt forced trauma may result in death, even though the projectile has not penetrated the body armour. An escalation of the available energy of bullets and the desire of armour designers to minimise the weight and bulk of personal armour systems will increase the risk of blunt forced trauma in Personal Protection Specialists.

In order to be concealable or covert a bullet resistant vest needs to be as thin as possible.  Now this is not as easy as we all would like it to be.  The reason behind is the extremely dangerous risk of blunt forced trauma injuries.  All modern materials being used to manufacture bullet proof vests make it literately impossible for a ‘bullet’ to penetrate.  The much higher risk is the risk of blunt trauma injuries.  The thinner the body armour, the more attention the manufacturer must pay to protect the wearer from such injury.  I am sure you don’t fancy to see your body armour stop the ‘bullet’… but die later on in hospital from internal bleeding or other internal injuries!


The aspect of concealability (is this actually a proper word?) is of immense importance… for you personally anyway, but even more likely for your principal.  Of course, there are a number of high profile musicians, actors and other type of artists out there, who get a real kick out of being surrounded by ‘hundreds’ of massive guys who look as when they can easily crush you in one hand. However, the type of principal/dignitary I had in my mind when writing this blog is the high profile business executive and political, religious or cultural leader, who are much more likely to want you to blend in and be more ‘unnoticeable’ to the public. You might even be required to adapt to their dress code, which can range from wearing just about anything starting from a suit and casual wear right up to golf clothing and other sort of training gear… so your concealable bullet proof vests really wants to be 100% CONCEALABLE!

The fact is an assault might take place even when your principal is relaxed, surrounded by friends and colleagues… things sometimes happen… and we do not see them coming:

If the Bodyguard of Australia’s Prime Minister Julia Gillard in the above video was wearing a bullet proof vest on that day… we cannot see it… and neither can a potential assailant… and that’s exactly what you should be aiming for too!

Please note a good modern bullet resistant vest panel can be less than 10mm thin.  In fact, some concealable high performance bullet proof vests are as thin as 7mm and with the assistance and backing of specially designed trauma liner they still outperform existing body armour, which used to be heavy, bulky, thick and restrictive.


Comfort is about how you feel when you wear your concealable bullet proof vest.  Weight, thickness and flexibility are three of the many aspects, which everyone should carefully consider before purchasing this type of protective equipment.

The wearability especially in hot and humid environments is also an important aspect. Please let me assure you that wearing a bullet proof vest will always make you sweat. The question is just how much?

In Middle Eastern countries, Australia, South America or Africa we have to accept the fact that temperatures can often exceed 40 degrees Celsius.  For a Personal Protection Specialist wearing a concealable bullet proof vest in such condition is a serious ‘burden’  and this professional must be able to get on with the tasks on hand without excessive body heat implications or severe risks of dehydration.

Temperature regulating fabrics, such as Outlast® space technology (as used for all PPSS Bullet Resistant Vests), or moisture-wicking technical fabrics, such as Coolmax® are now being used as base layer for high performance bullet proof vests, making them ideal for those Personal Protection Specialists operating in hot and humid environments. I urge you to find out if your potential future body armour is offering this level of ‘luxury’.

As the CEO of PPSS Group (and as someone who has worn covert body armour in some rather challenging environments and circumstances) I can say that our bullet resistant vests have been trialed by, tested by and supplied to diplomatic protection units, special forces personnel, law enforcement officers and prison transport teams in countries around the world.


One of our best attributes is our confidentiality… we know there are some of our closest allies, associates and colleagues out there wearing our high performance bullet resistant vests… trusting our equipment.  You know what?  They really can !!!


Please feel free to comment on this blog.  It would be a pleasure to hear from you!

If you want to speak with me or my team about bullet resistant vests and how they potentially can help you within your line of work… please call +44 (0) 845 5193 953 or email info@ppss-group.com or visit www.ppss-group.com


Take good care of yourself!

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3 comments on “Understanding Concealable Bullet Resistant Vests !

  1. kennie gould on said:

    im thinking of purchasing a stab proof vest do you sell them

    • Joshua on said:

      It depends on where you are located. Please visit http://www.BodyArmorUSA.com for more information and we will ensure you are speaking to the correct person who can advise you further. His name is Benjamin Rakhman and he is available at VIPExecutiveSecurity@GMail.com, Ben will get you in touch with Robert or the right person to suit your needs.

      • Robert Kaiser on said:

        Joshua… thanks for commenting. Kennie’s email domain gives it away…he is based here in Britain and we have replied by email already ;-)

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